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M (Cross Lay): A wire rope construction where the wires in the outer strands are laid in the opposite direction to the wires in the inner strands.
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Marline: Organic rope fibre used for serving the section of hand spliced wire rope where the strands are tucked
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Marlin Spike: A tool employed for splicing or otherwise working on a wire rope. Usually in the form of a tapered steel pin
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Marry: To butt two ends of a rope for long splicing
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MBL (Minimum Breaking Load): The minimum load required to break a piece of lifting equipment under controlled conditions, typically several times higher than the SWL.
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Maintenance: The essential practice of regular upkeep, repair, and replacement of lifting equipment components to ensure its continued safe and efficient operation.
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Mechanical Advantage: The ratio of the output force to the input force in a mechanical system, quantifying the amplification of force achieved through leverage or other mechanisms.
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Minimum Breaking Force (MBF): Specified value, in kN (or other unit depending upon the specific region), below which the measured breaking force is not allowed to fall.
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Minimum Breaking Load (MBL): Specified value, in tonnes, tons (or other unit depending upon the specific region), below which the measured breaking force is not allowed to fall
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Miscellaneous:
- LOLER (Lifting Operations and Lifting Equipment Regulations): UK regulations governing the safe use of lifting equipment.
- LR (Low Rotation): A type of wire rope designed to resist twisting or spinning under load.
- NDE (Non-destructive examination): Inspection techniques that do not damage the component being inspected
- NDT (Non-destructive testing): Another term for non-destructive examination
- RCN (Rope Category Number): A classification system for wire ropes based on their strength and construction
- SWL (Safe Working Load): The maximum load that a piece of lifting equipment can safely handle under normal operating conditions
- WLL (Working Load Limit): Similar to SWL, but may be specific to certain industries or applications
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Modulus of Elasticity: In the case of wire, the ratio between rope loading (or rope tension) and elongation, within the elastic limit
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MSDS (Material Safety Data Sheet): A crucial document providing detailed information on the potential hazards and safe handling procedures for a chemical substance.
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Natural Fibre Core (NFC): A wire rope core made from natural fibres like sisal or manila, offering good flexibility and shock absorption but lower strength compared to steel cores
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NDE (Non-Destructive Examination): Inspection techniques used to assess the condition of a material or component without causing damage, such as visual inspection, magnetic particle testing, or ultrasonic testing
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NDT (Non-Destructive Testing): Another term for Non-Destructive Examination
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NFC (Natural Fibre Core): A type of wire rope core made of natural fibres like sisal or manila, providing good flexibility and shock absorption but lower strength compared to steel cores
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Non-Rotating: A term sometimes used for low-rotation ropes, although all stranded ropes will rotate to some degree when loaded
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Open Socket: A wire rope fitting consisting of a basket and two pierced lugs with a pin, used to create a secure termination for a wire rope
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Ordinary Lay: Wire rope in which the wires of the strand and the strands in the rope are laid in opposite directions. Also known as Regular Lay
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Overhead Crane: A common type of crane with a hoist trolley that travels along a bridge beam, providing efficient lifting and movement of materials across a large area.
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Overwind: A situation where a rope leads off the top side of a drum, which can cause damage to the rope and create a safety hazard
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Parallel Wire Rope Centre (PWRC): A wire rope core consisting of several smaller wire ropes laid parallel to each other, offering high strength and stability
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Parts of Line (Falls): The number of times a wire rope is passed through the blocks of a tackle. More parts of line increase the mechanical advantage but also increase friction and reduce efficiency
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Plastic Deformation: Permanent deformation of steel wires due to heavy side (or axial) pressure to the rope, indicating that the rope has been overloaded and may be unsafe to use
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Plow Steel (PS): A grade of steel used in wire rope manufacturing, offering good strength and durability for general lifting applications
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PPE (Personal Protective Equipment): Essential gear worn by workers to minimize exposure to hazards during lifting operations, including helmets, gloves, safety glasses, and harnesses.
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Preformed Wire Rope: Wire rope in which the strands are permanently shaped, before closing into the rope, to the helical form they assume in the finished rope. This reduces internal stresses and makes the rope easier to handle and splice
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Prestressing: Applying predetermined tensions to ropes before installation in order that initial stretch may be largely removed
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Proof Loading: Tensioning a rope with fittings to a predetermined percentage of its ultimate breaking strength, typically done as part of the manufacturing process to ensure quality and safety
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Proof Load: A controlled load applied to new lifting equipment to test its strength and verify its compliance with safety standards before being put into service.
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PS (Plow Steel): A grade of steel used in wire rope manufacturing, offering good strength and durability for general lifting applications
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PUWER (Provision and Use of Work Equipment Regulations): UK regulations ensuring that work equipment is suitable, safe, and properly maintained for its intended use.
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Pulley: A simple machine consisting of a wheel with a groove in which a rope can run to change the direction or point of application of a force applied to the rope
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PWRC (Parallel Wire Rope Centre): A wire rope core consisting of several smaller wire ropes laid parallel
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REACH (Registration, Evaluation, Authorization, and Restriction of Chemicals): An EU regulation addressing the production and use of chemicals, aiming to protect human health and the environment.
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Reel: A cylindrical drum on which lengths of wire rope are supplied or stored.
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Reeve: To install or thread a wire rope through blocks, sheaves, or other components of a lifting system.
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Regular Lay: See Ordinary Lay.
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Reverse Bend: Reeving of a wire rope over sheaves or drums so that it bends in opposite directions, which can increase wear and fatigue.
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RHLL (Right Hand Lang’s Lay): Strands and wires laid in the same direction, right-handed
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RHOL (Right Hand Ordinary Lay): Strands and wires laid in opposite directions, right-handed
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Rigging: The complex system of ropes, chains, slings, and other equipment used to support, control, and secure loads during lifting operations.
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Rigging Screw: A threaded fitting used to adjust tension or level a wire rope.
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Right Hand Lay: The manner of laying strands of a rope so that they run from left to right across the top of the rope, as in a right-hand threaded screw
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Rope Category Number (RCN): A classification system for wire ropes based on their strength and construction.
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Rope Constructions:
- F (Filler): Small wires added to a wire rope strand to improve its shape and stability
- K (Compacted strand, core or rope): A designation indicating that the strand, core, or entire rope has been compacted to increase its density and strength
- M (Cross Lay): A wire rope construction where the wires in the outer strands are laid in the opposite direction to the wires in the inner strands
- S (Seale): A strand construction having two layers of equal numbers of wires with the same direction of lay, the outer cover having larger wires than the inner
- V (Triangular): A strand construction with a triangular cross-section, offering good abrasion resistance but less flexibility
- W (Warrington): A strand construction in which one layer of wires is composed of alternating large and small wires.
- WS (Warrington Seale): A combination of Warrington and Seale constructions, providing a balance of strength, flexibility, and abrasion resistance
- C (Core): The central element of a wire rope
- EPIWRC (Independent Wire Rope Core Covered with a Polymer): A type of wire rope core where an independent wire rope is further protected by a polymer coating for enhanced durability and corrosion resistance
- FC (Fibre Core): A wire rope core made of natural or synthetic fibres
- FFC (Fibre Film Core): A wire rope core made of a thin film of synthetic fibres
- IWRC (Independent Wire Rope Core): A wire rope core made of another, smaller wire rope
- NFC (Natural Fibre Core): A wire rope core made from natural fibres like sisal or manila
- PWRC (Parallel Wire Rope Centre): A wire rope core consisting of several smaller wire ropes laid parallel to each other
- SFC (Synthetic Fibre Core): A wire rope core made from synthetic fibres like polypropylene or polyester
- SPC (Solid Polymer Core): A wire rope core made of a solid polymer material
- WC (Steel Core): A wire rope core made of a single steel strand
- WSC (Wire Strand Core): A wire rope core made of multiple steel strands
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Rope Finish:
- A (Zinc coated Class A (Heavy galvanised)): A heavy galvanised coating providing excellent corrosion protection
- B (Zinc coated Class B (Drawn galvanized)): A lighter galvanised coating suitable for less corrosive environments
- U (Uncoated (or bright)): No coating, suitable for indoor or non-corrosive environments
- Ung (Ungalvanised): No coating, suitable for indoor or non-corrosive environments
- Gal (Galvanised): A general term for a zinc coating applied to steel for corrosion protection
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Rope Grade (North America):
- EEIPS (XXIPS) (Extra Extra Improved Plow Steel): The highest strength grade of steel used in wire rope manufacturing
- EIPS (XIPS) (Extra Improved Plow Steel): A high-strength grade of steel commonly used in wire rope manufacturing
- IPS (Improved Plow Steel): A grade of steel used in wire rope manufacturing, offering good strength and durability
- PS (Plow Steel): A basic grade of steel used in wire rope manufacturing
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Rope Grade (Tensile Strength Grade, MPA):
- 1770: A common tensile strength grade for wire rope
- 1960: A higher tensile strength grade for wire rope used in more demanding applications
- 2160: The highest tensile strength grade for wire rope, used in very demanding applications
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Rope Strength Forces:
- ABF (Actual Breaking Force): The measured force required to break a wire rope in a controlled test
- Agg BF (Aggregate Breaking Force): The combined breaking force of all the individual wires within a wire rope
- CMBF (Calculated Minimum Breaking Force): The calculated minimum force required to break a wire rope, based on its construction and materials
- MBF (Minimum Breaking Force): The minimum force that a wire rope is guaranteed to withstand before breaking
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Rope Torque: The twisting force generated in a wire rope when it is under tension, which can affect its handling and stability
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Rope Turn: The amount of rotation a wire rope experiences when one end is free to rotate and the rope is under tension
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Rotation Resistant: A specific type of wire rope designed to minimize twisting or spinning under load, enhancing stability and control during lifting.